Experience and global contacts

Technical expertise amassed through numerous repowering projects around the world.

Repowering: More output, fewer turbines, more yield

With the relative scarcity of new planning areas, replacing old wind turbines with modern, efficient systems is becoming an increasingly important way to increase the yield from wind farms. Planning errors in existing wind farms can be corrected and environmental impact (such as noise pollution) can be reduced.

BayWa r.e. organises the repowering with operators, land owners, local communities, residents and investors. Our many years of experience in project development and the operation of our own wind farms mean that we can understand the perspective of both the operator of the existing wind farm and the project developer. Because the art of repowering focusses primarily on bringing together the various interests of all stakeholders.

We will be glad to take on a central role for you, based on our experience in repowering projects – we are the repowering partner for the entire output spectrum, as well as for specialist services. From technical planning, evaluation and the approval process through to the dismantling and commissioning of your new wind turbines, we are your single source for all services you could possibly require.

We believe that, with proper structuring, all parties will benefit from the repowering. Drawing on our comprehensive expertise, we will support you as a partner who can work together to develop the best possible solution.

Our services:

  • Economic and technical evaluation of repowering options and identification of the optimal timing for a repowering project
  • Investigation and development of planning preparations with the appropriate authorities
  • Local public relations support showing the benefits of repowering via visual presentation, visibility analysis, etc.
  • Structuring and planning of the project, from securing the land, technical planning and the approval process through to construction and operation
  • Complete dismantling of wind turbines, foundations, installation areas and access roads
  • Construction of new wind turbines and the complete infrastructure
  • Comprehensive technical consultation and full project support
  • Jonas Klatt

    Jonas Klatt


    BayWa r.e. Wind GmbH

    T: +49 40 570151 106

Selling of used turbines regionally and worldwide

The on-going marketing activities and business contacts of our repowering team offer our customers successful procurement and sales conditions, both for the acquisition of used turbines as well as for the sale of operational systems. We offer you extensive consultation and reliable support, right up to a successful sale, as well as the potential of our extensive customer base, on both the selling and the buying sides of business. 

  • Norbert Lührs

    Norbert Lührs


    BayWa r.e. Rotor Service GmbH

    T: +49 4766 821 117

Small corrections with gigantic effects

In many wind turbines, the increasing levels of vibration accelerate the wear of mechanical components. Static and dynamic imbalances and incorrectly set pitches result in substantial and early material fatigue on vital parts.

Higher noise levels, cracks in rotor blades, damage to the pitch mechanism, blade bearing damage with loss of lubricant, gearbox damage, cracks in the mainframe and wear in the yaw brakes can follow.

In order to deal with these signs of wear in good time, we can call on measures and methods following an effective vibration analysis that allow us to balance rotor blades and effect pitch corrections. This reliably corrects blade imbalances and incorrect pitches due to dynamic and mass-related influences, resulting in a reduction of vibrations in the rotor and nacelle – independent of hub height, or whether at a single site or on a wind farm. These corrective measures minimise high yield losses and repair costs sustainably and over long periods. 

  • Henry von Helldorff

    Henry von Helldorff


    BayWa r.e. Rotor Service GmbH

    T: +49 4766 821100


Rotor optimisation services:

  • Vibration analysis (rotor and nacelle)
  • Pitch check and adjustment
  • Checking for blade imbalances (static and dynamic)
  • Removing imbalances (trimming)

Components that can be retrofitted for optimising rotor blade performance

Our e-ro programme develops components as retrofit sets for existing or new rotor blades on wind turbines. These are designed to significantly improve aerodynamic efficiency and reduce noise development in rotor blades. Integrating our retrofit sets improves the flow characteristics significantly.

Existing rotor blades, particularly those that are earmarked for inspection and repairs following several years in use, should be extended through the mounting of appropriate components. Operators benefit from substantial increases in annual energy yields, thereby resulting in rapid payback.

The DEWI OCC-certified components are unique and offer fantastic improvements in output, particularly in less than optimum locations, without having a negative effect on other wind turbine assemblies. 

  • Henry von Helldorff

    Henry von Helldorff


    BayWa r.e. Rotor Service GmbH

    T: +49 4766 821100


Automated ICE WEC heating system for retrofitting

Wind turbines in locations that experience colder weather, in mountainous terrain and at certain heights above sea level, are at high risk of ice build-up during the winter months. Operation at these locations has an influence on the sizing of the turbine regarding aerodynamics, loads, control and safety (jettisoning pieces of ice, imbalance, resonances, etc.) as well as energy yield. Icing-up primarily affects the rotor blades. Here, large amounts of ice can build up very rapidly, resulting in the need for turbines to be shut down in order to prevent pieces of ice being jettisoned. Shutdown duration depends on how long icy conditions last, the level of build-up and the output control for the operator this means falling energy yields and increased losses. These losses may amount to as much as 20 % of the annual yield. These factors may significantly affect the safe, reliable and economical operation of wind turbines.

Our automatically regulated heating system, developed in-house, is made as a component that can be mounted retrospectively to rotor blades of any size. Once installed by our trained personnel it will not adversely affect rotor blade quality, lightning protection or any other parameters.

New rotor blades of any performance category can also be equipped with ICE WEC as part of the existing production process.

  • Henry von Helldorff

    Henry von Helldorff


    BayWa r.e. Rotor Service GmbH

    T: +49 4766 821100

Get more from your biogas plant

Following a thorough investigation, we will issue a report highlighting the strengths and weaknesses of your plant. Apart from the employed technology, we assess substrate and interfaces, as well as remuneration and cost structures. Following our investigation, we will develop a concept specially designed for the optimisation and boosting of your biogas plant.

  • Torsten Warmbold

    Torsten Warmbold


    BayWa r.e. Bioenergy GmbH

    T: +49 941 698730 0